![]() ![]() (this was the most time consuming step) I then put on a number of coats of the plastic paint, sanding between each to get it fairly flat. For the grille, I used a small table top CNC/milling machine to drill the holes in the aluminum sheet. I used snips to cut the aluminum rod, then used a sanding wheel for my drill press to shape the 45º angles for the corners. The process was fairly short - I took some measurements off images I could find online, watched the Adam Savage and Peter Jackson HAL prop video a few times, then started cutting out the rough shape in the plywood with a sharp utility knife. Half empty can of Krylon black plastic spray paint It's not screen accurate, but it serves my purpose just fine.ġ/8" 6061 aluminum square rod for the frame but only used scraps I had laying around. I've seen other people do it, and I've wanted one for a long time, so I gave it a go. Had a bit of spare time during the current craziness, so I watched 2001: A Space Odyssey and decided to try and make a HAL 9000 control panel to surround my Nest Thermostat. This thread will be peppered with pics.First time posting here, but been a member for a while, admiring from afar. The glass lens fits into the original part extremely snugly and definitely won't be falling loose as I had initially feared. This evening I meticulously cut apart the Moebius plastic lens ring to accomodate the glass replacement lens and it went extremely well but it still needs more sanding. The question is where to place the remote sensor? (In the speaker grill?, hidden inside the lens? We'll see.) Unlike most HAL 9000 builds though, mine would be triggered with a small remote to play the sounds as opposed to a physical button on HAL. I'm currently getting a quote from an Arduino expert on Fiverr who may be building it for me. Regardless of what option I go with, the build will also have sound effects built in. (I have requests for quotes in progress.)
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